Hustler-turf Automobile Accessories User Manual

•••••••Hustler Turf Equipment•••••P.O. Box 7000•••Hesston, Kansas•67062-2097Hustler X-OneParts Manual

2-4 113674_0711Footrest21333

7-36 113674_071160" Rear Discharge Deck111682893101212111514131094537

113674_0711 7-3760" Rear Discharge DeckNOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 550939 1 RS 60" RD PULLEY COVER (WITH DECALS)2 601837 1 DE

7-38 113674_071160" Rear Discharge Deck20171921221241181617162123

113674_0711 7-3960" Rear Discharge DeckNOTES:1. Torque to 118 ft-lbs.INDEX NO. PART NO. QTY. DESCRIPTION16 055822 6 CS .375-16 X .750 HX G517 76

7-40 113674_0711Side Discharge Deck Lift12348759796845615677161011121413997788

113674_0711 7-41Side Discharge Deck LiftNOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 600437 1 DECK HEIGHT PIN2 348318 1 STOP HANDLE3 602898 1 DECK LIFT

7-42 113674_0711Side Discharge Deck Lift17181819757111

113674_0711 7-43Side Discharge Deck LiftNOTES:1. Hardware reversed for 60" deck.INDEX NO. PART NO. QTY. DESCRIPTION17 061101 2 NT .750-10 HXZY N

7-44 113674_0711Rear Discharge Deck Lift1237167105468104910789941112810991314615

113674_0711 7-45Rear Discharge Deck LiftNOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 600437 1 DECK HEIGHT PIN2 348318 1 STOP HANDLE3 602898 1 DECK LIFT

113674_0711 2-5FootrestNOTES:INDEX NO. PART NO. QTY DESCRIPTION1 785493 2 LOWER STEP TREAD2 550743 1 FLOOR PLATE (WITH STEP TREADS)3 781880 5 BUMPER

7-46 113674_0711Rear Discharge Deck Lift181971779

113674_0711 7-47Rear Discharge Deck LiftNOTES:INDEX NO. PART NO. QTY. DESCRIPTION17 025296 4 FW .760 X 1.625 X .08 ZNYC18 061101 2 NT .750-10 HXZY NL1

7-48 113674_0711

113647_0711 8-1Section 8Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2Seat Service Parts

8-2 113647_0711Seat12138787716151452972821202331257161110971832816722274326171301971626243334451

113647_0711 8-3SeatNOTES:1. Seat stop and mounting hardware are used on mowers with serial numbers prior to 11020000. INDEX NO. PART NO. QTY. DESCRIP

8-4 113647_0711Seat Service PartsNOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 603146 1 STANDARD SEAT TRACK2 603148 1 SEAT SWITCH3 603260 1 ARMREST KIT (

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8-6 113647_0711ROPS 1232755346578199

113647_0711 8-7ROPS NOTES:1. Torque to 73 ft-lbs.INDEX NO. PART NO. QTY. DESCRIPTION1 603280 1 ROPS (WITH DECALS, HARDWARE & SEATBELT)2 601470 2

2-6 113674_0711Engine Guard Kaw FX850V Only27833465521815101315141431811171213161791691719

8-8 113647_0711

113674_0711Numerical IndexPart PageNo. No.Part PageNo. No.Part PageNo. No.IndexPart Numbers000323 5-3, 5-5, 5-9, 5-11, 5-15, 5-19000331 5-3, 5-5, 5-9,

Part PageNo. No.Part PageNo. No.Part PageNo. No.i-2 113674_0711114013 7-27114014 7-27114052 6-5, 6-7114105 7-31114108 7-33114133 7-31114204 7-39114205

113674_0711 i-3Part PageNo. No.Part PageNo. No.Part PageNo. No.602989 5-15, 5-19602990 5-15, 5-19602992 3-3602993 3-3602994 3-3602995 3-3603013 3-3603

Part PageNo. No.Part PageNo. No.Part PageNo. No.i-4 113674_0711789115 7-47789131 5-3, 5-5, 5-9, 5-11789537 1-1791251 3-9791848 8-3792002 7-7, 7-13, 7-

113674_0711 2-7Engine Guard Kaw FX850V OnlyNOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 113858 1 DEFLECTOR2 068239 2 CS .500-13 X 4.500 HX G53 767962 8

2-8 113674_0711Engine Guard2783346552181510131514143181117121316179161917920222321

113674_0711 2-9Engine GuardNOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 113858 1 DEFLECTOR2 068239 2 CS .500-13 X 4.500 HX G53 767962 8 FW .531 X 1.063

2-10 113674_0711Miscellaneous Decals NOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 601908 1 SPARK ARRESTOR DECAL2 603363 1 ANSI COMPLIANCE DECAL12

113674_0711 3-1Section 3Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Steering . . . . . . . .

3-2 113674_0711Hydraulic System3541295830172519221821202222762726242410282924231211512131471623155113231

113674_0711 3-3Hydraulic SystemNOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 032763 1 BREATHER CAP2 032771 1 STRAINER3 602896 1 HYDRO RESERVOIR4 056069 1

t-2 113674 0711

3-4 113674_0711Steering 312456879101918171314165645514151012311Steering Sub- Assembly

113674_0711 3-5Steering NOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 053199 2 NT .500-13 HX JAM ZNYC2 603055 2 SS 1/2-13 X 2.50 SH ZNYC3 550744 1 STEERI

3-6 113674_0711Steering Sub Assembly22205231625172151717271932331737383628343430243552931272727322622

113674_0711 3-7Steering Sub AssemblyNOTES:INDEX NO. PART NO. QTY. DESCRIPTION20 113578 2 STEERING ARM21 086660 6 NT .375-16 HXZY NL22 705178 6 CS .375

3-8 113674_0711Pump Drive12189111217182021221625262715151413135464319242322282214710

113674_0711 3-9Pump DriveNOTES:1. Torque to 45-48 ft-lbs. If fastener is loosened or removed, do not re-use. Replace with new fastener. Use only hand

3-10 113674_0711BrakeSTEERINGLEVER871321226345452931012135141517518216191129

113674_0711 3-11BrakeNOTES:1. Included with wheel motor.2. Torque to 220-240 ft-lbs.3. Torque to 17 ft-lbs.INDEX NO. PART NO. QTY. DESCRIPTION1 0866

3-12 113674_0711

113674_0711 4-1Section 4Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Wheel & Tire Br

113674 0711 c-1Table of ContentsGeneral InformationService Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

4-2 113674_0711Wheel & Tire 123445677981011121

113674_0711 4-3Wheel & Tire NOTES:1. Torque to 65-75 ft-lbs.INDEX NO. PART NO. QTY. DESCRIPTION1 705954 2 CS .500-13 X 1.250 HX G5 ZN2 344267 2 F

4-4 113674_0711Wheel & Tire Breakdown544231Front Wheel782078 / 7840586378

113674_0711 4-5Wheel & Tire BreakdownNOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 782284 1 TIRE 24 X 12-12 (USED WITH 48" & 54" DECKS)

4-6 113674_0711

113674_0711 5-1Section 5Kawasaki FX691V & FX730V Engine . . . . . . . . . . . . . . . . . . . . . . . . 5-2Kawasaki FX850V Engine . . . . . . . .

5-2 113674_0711Kawasaki FX691V & FX730V Engine12354678910TO VAPORTEE51018161727261921222324252BLK126-PIN21TO FUELVALVE4RED/PUR2 320251111213131415

113674_0711 5-3Kawasaki FX691V & FX730V EngineNOTES:1. Supplied with the engine.2. Part of the mower’s main wire harness.3. Contains a 40 amp f

5-4 113674_0711Kawasaki FX850V Engine1171615 71486101111521112018191813422792354412BLK2RED/PUR1236-PINTO VAPORTEETO FUELVALVE12

113674_0711 5-5Kawasaki FX850V EngineNOTES:1. Supplied with the engine.2. Part of the mower’s main wire harness.3. Contains a 40 amp fuse.4. Torqu

c-2 113674 071160" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1660" Deck . . . . . . . . . .

5-6 113674_0711Kawasaki Engine Service PartsNOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 785261 1 AIR CLEANER ELEMENT2 785279 1 SAFETY FILTER ELEMENT3 6

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5-8 113674_0711Kohler CV730 & CV740 Engine21610784132423711711 REDBLK 12102RED23181819720141916722TO FUELVALVETO VAPORTEE6-PIN252BLK15213162515154

113674_0711 5-9Kohler CV730 & CV740 EngineNOTES:1. Supplied with the engine.2. Part of the mower’s main wire harness.3. Contains a 40 amp fuse.

5-10 113674_0711Kohler ECV749 Engine 13245116791213516171715181978202122242224252355516-PIN22RED322BLK14AB18710145

113674_0711 5-11Kohler ECV749 Engine NOTES:1. Supplied with the engine.2. Part of the mower’s EFI wire harness.3. Contains a 40 amp fuse.4. Torque

5-12 113674_0711Kohler Engine Service PartsNOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 602587 1 MAIN AIR FILTER ELEMENT2 602586 1 AIR FILTER PRECLEANER

113674_0711 5-13This page intentionally left blank.

5-14 113674_0711Fuel System-Tanks & Fuel Lines (without Carbon Canister) 4575416109109103258591054311119121412131146ABCDE

113674_0711 5-15Fuel System-Tanks & Fuel Lines (without Carbon Canister) NOTES:1. Torque to 20 ft-lbs.INDEX NO. PART NO. QTY. DESCRIPTION1 602989

113674_0711 1-1General InformationThis Manual covers Hustler X-One models 930503, 930511, 930529, 930529US, 930537, 930537US, 930545, 930552, 930560,

5-16 113674_0711Fuel & Evap Service Parts (without Carbon Canister)NOTES:INDEX NO. PART NO. QTY. DESCRIPTION15 603158 1 ROLLOVER VALVE & GROMM

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5-18 113674_0711Fuel System-Tanks & Fuel Lines (with Carbon Canister)2314578B15A7814664178910121110

113674_0711 5-19Fuel System-Tanks & Fuel Lines (with Carbon Canister)NOTES:1. Torque to 20 ft-lbsINDEX NO. PART NO. QTY. DESCRIPTION1 602916 2 RA

5-20 113674_0711Fuel System-Tanks & Vapor Lines (with Carbon Canister)13559DC415145E5F492311124101010121011

113674_0711 5-21Fuel System-Tanks & Vapor Lines (with Carbon Canister)NOTES:INDEX NO. PART NO. QTY. DESCRIPTION13 603025 1 PLASTIC TEE, 1/4"1

5-22 113674_0711Fuel & Evap Service Parts (with Carbon Canister)NOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 603158 1 ROLLOVER VALVE & GROMMET2

113674_0711 6-1Section 6Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2Instrument Panel .

6-2 113674_0711BatteryNEGATIVEBATTERYCABLE765146523458POSITIVEBATTERYCABLEBATTERY8

113674_0711 6-3BatteryNOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 113147 1 BATTERY STRAP2 075994 2 CS .250-20 X 3.250 ZNYC3 768515 2 FW .281 X .625 X .

1-2 113674_0711Hardware Description Codes & AbbreviationsThe following codes are used throughout this parts manual. Refer to this list when orderi

6-4 113674_0711Instrument Panel11451726371011931311121415168181514192020212217BLKORGFUSE SIZEAND LOCATION20a10aYEL/BLKORG2125

113674_0711 6-5Instrument PanelNOTES:1. Part of wire harness.2. Choke cable usage:INDEX NO. PART NO. QTY. DESCRIPTION1 603087 1 CHOKE CABLE786657 1

6-6 113674_0711Instrument Panel EFI11431725673111028169151413181919202117BLKORGFUSE SIZEAND LOCATION20a10aYEL/BLKORG12813142ORGYEL/BLUE122131425

113674_0711 6-7Instrument Panel EFINOTES:1. Part of mower wire harness.2. Part of EFI wire harness. INDEX NO. PART NO. QTY. DESCRIPTION1 785808 1 KE

6-8 113674_0711

113674_0711 7-1Section 748" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-248" Deck Pulleys

7-2 113674_071148" Service Deck12265573489

113674_0711 7-348" Service DeckNOTES:INDEX NO. PART NO. QTY DESCRIPTION1 550737 1 DECK, 48" (WITH DECALS & HARDWARE)2 601069 4 CN .312-1

7-4 113674_071148" Deck Pulleys & Spindles112345678910112312214141615131718192017213433323130292827262522242321215

113674_0711 7-548" Deck Pulleys & SpindlesNOTES:1. Torque to 67–75 ft-lbs.INDEX NO. PART NO. QTY. DESCRIPTION1 794446 1 CS .625-11 X 1.500 H

113674_0711 2-1Section 2Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Footrest . . . . . .

7-6 113674_071148" Deck1226543891011712131417184418161517213

113674_0711 7-748" DeckNOTES:1. Do not torque nut; the discharge chute must pivot freely.2. Torque to 118 ft-lbs.3. Torque to 10 ft-lbs.INDEX

7-8 113674_071154" Service Deck43187525269

113674_0711 7-954" Service DeckNOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 550738 1 DECK, 54" (WITH DECALS & HARDWARE)2 601069 4 CN .312-

7-10 113674_071154" Deck Pulleys and Spindles119112106161514261317181920171222212328272930323133872345345225241212

113674_0711 7-1154" Deck Pulleys and SpindlesNOTES:1. Torque to 67–75 ft-lbs.INDEX NO. PART NO. QTY. DESCRIPTION1 794446 1 CS .625-11 X 1.500 HX

7-12 113674_071154" Deck118275364710151413111291761618192176183

113674_0711 7-1354" DeckNOTES:1. Do not torque nut; the discharge chute must pivot freely.2. Torque to 118 ft-lbs.3. Torque to 10 ft-lbs.INDEX

7-14 113674_071160" Service Deck81252435769

113674_0711 7-1560" Service DeckNOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 550739 1 DECK, 60" (WITH DECALS & HARDWARE)2 601069 4 CN .312

2-2 113674_0711Frame848712756935512310

7-16 113674_071160" Deck Pulleys & Spindles112318192021283233341145911222224232726255262925303135174157861012131416321522

113674_0711 7-1760" Deck Pulleys & SpindlesNOTES:1. Torque to 67-75 ft-lbs.INDEX NO. PART NO. QTY. DESCRIPTION1 794446 1 CS .625-11 X 1.500

7-18 113674_071160" Deck1123111091913158675232414138168171815313

113674_0711 7-1960" DeckNOTES:1. Do not torque nut; the discharge chute must pivot freely.2. Torque to 118 ft-lbs.3. Torque to 10 ft-lbs.INDEX

7-20 113674_071154" Rear Discharge Service Deck612256437834

113674_0711 7-2154" Rear Discharge Service DeckNOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 550934 1 54" RD DECK (WITH DECALS & HARDWARE)2

7-22 113674_071154" Rear Discharge Pulleys & Spindles117153145412697810118122323131221116171618191202472322212625

113674_0711 7-2354" Rear Discharge Pulleys & SpindlesNOTES:1. Torque to 118 ft-lbs.INDEX NO. PART NO. QTY. DESCRIPTION1 794446 1 CS .625-11

7-24 113674_071154" Rear Discharge Deck Dust Shield243510126171398111121321819201821145151617

113674_0711 7-2554" Rear Discharge Deck Dust ShieldNOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 058776 10 NT .312-18 HXZY NL2 768523 10 FW .343 X .

113674_0711 2-3FrameNOTES:1. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.2. E

7-26 113674_071154" Rear Discharge Deck1756912104111823481213114171615191

113674_0711 7-2754" Rear Discharge DeckNOTES:1. Torque to 118 ft-lbs.INDEX NO. PART NO. QTY. DESCRIPTION1 550914 1 RS PULLEY COVER (WITH DECALS)

7-28 113674_071160" Rear Discharge Service Deck41223465875692

113674_0711 7-2960" Rear Discharge Service DeckNOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 550935 1 60" RD DECK (WITH DECALS & HARDWARE)2

7-30 113674_071160" Rear Discharge Pulleys121132231234562789161914131817161511226182420212223251127211212229282125622928302610

113674_0711 7-3160" Rear Discharge PulleysNOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 025015 1 CS .625-11 X 2.500 HX G52 028118 12 FW .625 X 1.00

7-32 113674_071160" Rear Discharge Spindles3442384132113736353540391533

113674_0711 7-3360" Rear Discharge SpindlesNOTES:1. Torque to 65-75 ft-lbs.INDEX NO. PART NO. QTY. DESCRIPTION32 705954 1 CS .500-13 X 1.250 HX

7-34 113674_071160" Rear Discharge Dust Shield679112111131541251612141410128321178181920

113674_0711 7-3560" Rear Discharge Dust ShieldNOTES:INDEX NO. PART NO. QTY. DESCRIPTION1 058776 10 NT .312-18 HXZY NL2 768523 10 FW .343 X .687 X